Flame Scanner Accessory Parts for ITS 184X0254M-Series

Developed from our customers' needs

Water Cooling System for Flame Scanners used for Heavy Duty Gas Turbines

Water cooling system for ITS Flame ScannerIt is not advisable for large heavy duty gas turbines to function without any given type of cooling system for the used Flame Scanner. The turbine heats up its environment to such a degree that a Flame Scanner can rapidly reach its operational limits, which in turn can lead to dangerous operation faults. The temperature resistance of the electronic parts is usually the limiting factor in this specific process.

With our Water Cooling System ITS 184X0251M621, it is ensured that the temperature within the surface of the Flame Scanners where the electronics are retained, is kept at a level in which the electronic components can thrive and be fully operational.

It is however noteworthy that the Flame Scanner by ITS is compatible with all water cooling systems, whereas the Water Cooling System by ITS is compatible with the Industrial Turbine Services Flame Scanner ITS 184X0254M-Series only. It is because our water cooling system is built to fit very closely to the ITS Flame Scanner that it is in fact possible to reduce more heat than its counterparts.

Due to our extensive experience and knowledge with gas turbines and the Flame Scanner specifically, we have developed and manufactured this water cooling system with a special emphasis on robustness and durability as these are necessary factors for large turbines. We have succeeded in increasing the temperature range at which our ITS 184X0254M029 Flame Scanner can be utilized.

The water cooling system is also available together with the Flame Scanner as a pre-configured Set ITS 184X0251M941.

Flame Scanner Cable Protection

Cable Protection System for ITS Flame Scanner 184X0254M-SeriesThere are many issues with the flame monitoring process which result from broken or abraded connection cables. Damages to the cable caused by vibrations or careless maintenance personnel can hamper the effectiveness and accuracy, or even the functionality of the flame scanning system and the safe operation of the gas turbine.

Therefore we have anticipated the needs of our customers by producing a more sophisticated alternative to the OEM Part. This part consists of a metal hose covering the cable from the Flame Scanner to the junction box.

With either a 90° or straight connector depending on your needs, you can connect the hose structure to the Flame Scanner and the junction box easily. These pieces by ITS are made out of stainless steel, instantly increasing the sustainability of not only the tube type but also the cable which it protects. The plug is a part according MIL specification, the protective tube meets international industrial standards.

The Cable Protection System ITS 184X0251M911 is also available together with the Flame Scanner ITS 184X0254M029 as pre-configured Set ITS 184X0251M921.

Video Icon   Video Tutorial - How to assemble the Flame Scanner Cable Protection System ITS 184X0251M911

Flame Scanner Technology Upgrade

Technology Upgrade for ITS Flame Scanner 184X0254M-SeriesUV Flame Sensors, based on the Geiger-Mueller Principle, have been used for many years in gas turbines worldwide. The accuracy of their sensors are adversely affected by the water vapor developing during the combustion in the combustion chamber. Modern Flame scanners, operating with a Silicon Carbide (SiC) photo diode, are less sensitive to this phenomenon.

Since the two sensor technologies provide different output values ​​for disposal, the use of modern Flame Scanners on MARK V control systems, has not been possible for a long time.

The ITS 184X0251M521 Conversion Module (PR Electronics 4222) converts the signal provided by a Flame Scanner with a SiC photo diode into information readable for the MARK V Gas Turbine control system. Hence you get more accurate information about the quality of the combustion as well as about the health of your gas turbine.

The Conversion Module has the possibility to use modern flame scanner technology on proven gas turbine control systems as MARK V. This can be successfully achieved without changing the mechanical or electrical presets of the gas turbine or the control system.

The Conversion System is also available together with the Flame Scanner ITS 184X0254M029 as a pre-configured Set ITS 184X0251M961.

ITS 184X0251M621 - Water Cooling Coil

Water Cooling Coil for ITS Flame Scanner 184X0254M-SeriesThe Flame Scanner Water Cooling Coil, used for the ITS 184X0254M029 Flame Scanner only, will circulate water in a temperature range of 10°C(50°F) to 57°C(135°F) making it possible for the Flame Scanner to work up to a ambient temperature of 235°C(455°F). The uncooled Flame Scanner has a working range of -29°C(-20°F) to 150°C(302°F). For the water supply, a standard 1/2” NPT thread is used as it is available on the turbine normally. The water flow rate is 3.8lpm(1.0 gpm).

With the ITS Water Cooling Coil more heat can be eliminated from the Flame Scanner as it connects to a larger surface on the Flame Scanner than its predecessor from the original manufacturer. The part was purposely designed for robustness and durability to correspond to the requirements in the turbine area.

ITS Industrial Turbine Services is the first in its field to develop and manufacture this specific product. It is built from stainless steel which ensures that it is able to bear high temperatures which in turn allows for the Flame Scanner to function accurately for a longer period of time.

Documents

PDF Icon   Technical Specification Water Cooling Coil - ITS 184X0251M621 (0,4 MB)

PDF Icon   Installation Instruction Water Cooling Coil - ITS 184X0251M621 (0,3 MB)

Videos and Tutorials

Video Icon   Video Tutorial - How to install ITS 184X0251M911 Cable Protection on a Gas Turbine

Video Icon   Video Tutorial - How to assemble the Flame Scanner Cable Protection System ITS 184X0251M911

ITS 184X0251M421 - Flame Scanner Cable - Connector Stainless Steel

Cable for ITS Flame Scanner 184X0254M-SeriesThe Flame Scanner Cable, which is used between the Flame Scanner and junction box with a 90° connector made of stainless steel, is a replacement for the OEM's existing version with the rubber covered connector. The used connector ensures the optimal linkage between flame scanner and protection hose. On the backside of the plug you will find the necessary data and safety instructions meticulously imprinted with laser engraving.

For mounting to the Flame Scanner a female Plug according MIL-DTL 38999 Series III 038999/27Y-15-05PN 1041 B Thread is used. The service voltage of this part is 12 to 35V DC and can withstand a temperature range from -20°C (-30°F) to 260°C (500°F). The connection to the protective tubing is a standard M16x1 internal thread.

Usually the cable is supplied with a length of 30ft/10m. As needed all necessary lengths can be manufactured.

Videos and Tutorials

Video Icon   Video Tutorial - How to install ITS 184X0251M911 Cable Protection on a Gas Turbine

Video Icon   Video Tutorial - How to assemble the Flame Scanner Cable Protection System ITS 184X0251M911

Documents

PDF Icon   Technical specification Flame Scanner Cable for Flame Scanner ITS 184X0251M421 (0,5 MB)

PDF Icon   Declaration of Conformity Flame Scanner Cable for Flame Scanner ITS 184X0251M421 (1 MB)

Flame Scanner Cables - Connector equivalent OEM Part 362A1053P020 etc.

Besides the improved Flame Scanner cable ITS 184X0251M421we also offer the equivalent to the OEM parts.

The cable is reinforced on the first meter by a kink protection. All the necessary data and statutory safety instructions are printed on a label near to the plug.

For mounting to the Flame Scanner a female plug according MIL-DTL 38999 Series III, 038999/27Y-15-05PN 1041 B thread is used. The service voltage of this part is 12 to 35V DC and can withstand a temperature range from -30°C (-22°F) to 260°C (500°F).

ITS Part No.:

ITS 184X0251M242
ITS 184X0251M240
ITS 184X0251M244
ITS 184X0251M241
ITS 184X0251M249

OEM Part No.:

GE362A1053P020
GE362A1053P021
GE362A1053P022
GE362A1053P023
GE362A1053P024

Cable Length:

  40 feet
  60 feet
  80 feet
100 feet
  50 feet

Connector Type:

90°connector
90°connector
90°connector
90°connector
90°connector

Documents

PDF Icon   Technical specification Flame Scanner Cable ITS 184X0251M2 - Series(0,8 MB)

ITS 184X0251M461 - Connecting cable spirally-wound metal protective conduit

Spirally-wound metal protective conduit for ITS Flame Scanner Cable ITS 184X0251M421This stainless steel cable hose is especially important because of its resistant nature. Over the past it has come to light that the cable which this metal hose is intended to cover and protect, has been prone to great damage causing a ripple effect concerning other parts of the gas turbine.

ITS Industrial Turbine Services has consequently recognized the need for such a product and has developed a tensile, heat resistant product which can carry heavy mechanical loads.

This hose is fully applicable in many areas such as off shore installations, in a mechanical demanding environment, the steel industry or power plants. In reaction to the feedback received from our field engineers we have realized the need for the correct protective equipment to ensure that the flame scanning process as well as all other operational areas of the gas turbine can function without handicap for longer periods of time.

By default, 3 meters are supplied, but can be ordered according to the required length.

Video Icon   Video Tutorial - How to assemble the Flame Scanner Cable Protection System ITS 184X0251M911

ITS 184X0251M481 - Metal protective conduit system fitting set

Metal protective conduit system fitting set for Connecting cable spirally-wound metal protective conduit ITS 184X0251M461This is part of the Flame Scanner cable protecting system and is used in combination with the protective conduit hose. The fitting set consists of two assemblages. One of them is for the connector on the Flame Scanner side and the other is for connecting to the junction box fitted with a 3/8" (M16x1,5/2) thread. Depending on the manufacturer of the junction box, an adapter converting 3/8" to 1/2 ", 3/4" or 1 " may be necessary.

The fitting set is made from nickel-plated brass and stainless steel which makes it particularly good for its intended use as it can withstand the high ambient temperatures and vibrations created within the gas turbine environment.

You would not require any special tools for fixing the conduit hose to the Flame Scanner connector or to the junction box reliably and permanently which makes all of these parts as a collective easy to assemble and take apart.

All parts corresponding to the major international industrial standards.

Video Icon   Video Tutorial - How to assemble the Flame Scanner Cable Protection System ITS 184X0251M911

ITS 184X0251M482 - Junction Box Fitting Set

Junction Box Fitting SetDepending on the manufacturer of the used junction box, the connection thread may vary. This setcovers the common thread sizes of the best known manufacturers. It allows a conversion from 1/2", 3/4" or 1" to the used 3/8" for the hose fitting set ITS 184X0251M481.

The parts are made of stainless steel and they meet international industrial standards.



ITS 184X0251M521 - Flame Scanner Conversion Module

Flame Scanner Conversion Module 184X0254M-SeriesThis conversion module (PR Electronics 4222) is the key if you want to reap the benefits of the ITS 184X0254M029 Flame Scanner technology on Mark V control systems. It is programmable via detachable display front. It provides process calibration, signal simulation, password protection, error diagnostics and selection of help text in several languages.

For several converters only one display module is required. This module can be moved from one device to another of the same type and download the configuration of the first device to subsequent devices. Programming access can be blocked by assigning a password. The password is saved in the device in order to ensure a high degree of protection against unauthorized modifications to the configuration.

Note: For the correct use of this part, an electrical supply of 24-250VDC must be present.

Documents

PDF Icon   Technical specification Flame Scanner Conversion Module ITS 184X0251M521 (0,4 MB)

ITS 184X0251M721 - Flame Scanner Safety Barrier

Safety Barrier for Flame Scanner 184X0254M-SeriesThis Safety Barrier (PR Electronics 9106B) is a galvanic isolation and repetition of passive and active 4...20 mA current signals from hazardous area to non-classified area. It can be mounted in the safe area or in zone 2/Cl.1, div.2 and receive signals from zone 0, 1, 2 and zone 20, 21, 22.

The ITS 184X0251M721 Safety Barrier displays the process value for the channel and can be used to define high and low limits for detection of loop current level. If these limits are exceeded, the status relay will activate.

Error events, including cable breakage, are monitored and signaled via the individual status relay and/or a collective electronic signal via the power rail. The display and programming module 4501 can be used to show the actual process values, and alter the set point for high and low limit.

The ITS 184X0251M721 Safety Barrier has been designed, developed and certified for use in ATEX and SIL applications according to the requirements of IEC 61508.

For several safty barriers only one display module is required. This module can be moved from one device to another of the same type and download the configuration of the first device to subsequent devices. Programming access can be blocked by assigning a password. The password is saved in the device in order to ensure a high degree of protection against unauthorized modifications to the configuration.

Note: For the correct use of this part, an electrical supply of 24-250VDC must be present.

Documents

PDF Icon   Technical Specification Flame Scanner Safety Barrier ITS 184X0251M721 (2,1 MB)

Pre Configured Sets for the Flame Scanner ITS 184X0254M-Series    Accessory Parts Icon

Our coordinated sets contain everything you need for the improvement of your flame scanning device. We’ve our Flame Scanner ITS 184X0254M-Series sets pre-configured with our most popular accessories and add-ons to make your buying decision easy. Click the button to learn more!

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Note: All ITS flame scanner products are compatible with your gas turbines without modification!


PDF Icon   ITS Flame Scanner Info Folder - High Resolution (8,9 MB)  ⇨

PDF Icon   ITS Flame Scanner Info Folder - Low Resolution (0,9 MB)  ⇨

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